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FRYER HR Series Horizontal Machining Centers

High Performance Horizontal Mills

  • Rugged fixed spindle design
  • Fast set-up and operation
  • Excellent small lot machining
  • Extra large capacity

HR-40

40″ x 29″ x 25″

HR-70

70″ x 55″ (72″) x 36″ (46″)

HR-120

120″ x 55″ (72″) x 50″

HR-160

160″ x 55″ (72″) x 50″

Categories: Milling

  • Overview

  • Specifications

  • Automation

  • Applications

The Fryer HR Series are high performance box way horizontal machining centers designed for your most demanding applications. The high-torque 40 HP spindle motor and 6,000 RPM 50 taper spindle provide rigidity and torque. Extra large castings, ballscrews and bearings provide accuracy and vibration dampening. The user friendly Fryer – Siemens CNC allows shop floor programming for single piece runs or G code programming for high production.

Features

  • 24, 40, or 60 tool arm-type ATC
  • 50 taper 6,000, 8,000 or 10,000 RPM spindle
  • High torque 40 HP spindle motor
  • Built-in contouring rotary table option
  • Semi or full guarding for easy loading
  • High pressure coolant thru spindle

Productivity

  • Built-in rotary table allows multi-side machining
  • Simple menu programming
  • Fast set-up keys and manual operation
  • Excellent for small lots
  • Easy access for large part loading
  • Available coolant thru spindle
HR SERIES SPECIFICATIONS HR-40 HR-70 HR-120 HR-160
MACHINE CAPACITY X Travel 40″ 70″ 120″ 160″
Y Travel 29″ 55″ (72″) 55″ (72″) 55″ (72″)
Z Travel 25″ 36″ (46″) 50″ 50″
Table Load (Evenly Distributed) 6,000 lbs. 10,000 lbs. 10,000 lbs. 10,000 lbs.
Table Size 24″ x 51″ 36″ x 80″ 40″ x 126″ 40″ x 165″
T-Slots (No./Width) 5 / 0.709″ 5 / 0.866″ 7 / 0.709″ 7 / 0.709″
Table Top to Floor 35″ 40″ 38″ 38″
SPINDLE Motor HP (Peak) 40.0 HP (55 HP)
Spindle Speed (RPM) 60 – 6,000 RPM (8,000 and 10,000 RPM)
Spindle Torque 306 ft/lbs. @ 350 RPM (1,224 ft/lbs. with 2-speed gearbox)
Speed Ranges 1 range (2-speed ZF gearbox optional)
Tool Type / Taper CAT 50 or BT-50
Spindle Nose to Table Center 2″ to 27″ 7″ to 43″ 10″ to 60″ 10″ to 60″
Spindle Center to Table Top 7.5″ to 36.5″ 5″ to 60″ 10″ to 65″ 10″ to 65″
BUILT-IN ROTARY OPTION Platter Size 24″ 36″ 40″ 40″
Max. Rotation Speed 12 RPM
Max. Table Load 6,000 lbs. 10,000 lbs. 10,000 lbs. 10,000 lbs.
Positioning Accuracy 12 arc seconds
Positioning Repeatability 5 arc seconds
Spindle Center to Table Top 1″ to 30″ 0° to 53° 2° to 57″ 2° to 57″
ATC Tool Storage Capacity 24 Station Arm Type (30 – 40 – 60 tool)
Tool Change Time 4 Seconds
Max. Tool Diameter (full) 5.90″
Max. Tool Diameter (adjacent empty) 9.85″
Max. Tool Weight 33.0 lbs.
Max. Tool Length 16″
PERFORMANCE Positioning Accuracy +/- 0.0002″
Positioning Repeatability +/- 0.0001″
Ballscrew Diameter 1.57″ 2.18″ 3.14″ 3.14″
Rapid Traverse 1,000 IPM X, Y, Z 750 IPM X, Y, Z 600 IPM X, Y, Z 600 IPM X, Y, Z
Cutting Feed Rate 0.001 – 600 IPM
Servo Type AC Digital Brushless
Axis Thrust (Peak) 5,000 lbs. 7,500 lbs. 7,500 lbs. 7,500 lbs.
GENERAL INFO Air Pressure Requirements 90 PSI, 5 CFM
Coolant Capacity 100 Gallons
Coolant Flow 5 Gal/Min
Power Requirements 80 AMP 430-500 VAC (220 VAC optional)
Shipping Dimensions* (WxDxH) 73″ x 92″ x 92″ 120″ x 94″ x 96″ 140″ x 105″ x 105″ 180″ x 105″ x 105″
Operating Dimensions (WxDxH) 150″ x 100″ x 100″ 180″ x 150″ x 145″ 260″ x 150″ x 145″ 300″ x 150″ x 145″
Machine Weight 18,000 lbs. 36,000 lbs. 42,000 lbs. 46,000 lbs.

CNC Control

The Fryer – Siemens Touch 2200 CNC provides world class technology and ultra-advanced features in an intuitive user interface. This state of the art platform provides the ultimate for 5 axis, high speed machining, horizontal machine and turning applications alike. Fast set-up cycles, one button hot keys and built in probe cycles speed the set-up process. Shop floor programming, G code programming, large program storage and Ethernet connectivity speed the programming process. 3D solid model graphic verification, hand-wheel run and easy interrupt speed the first article process.

Features

  • One touch set-up cycles
  • Shop floor programming system
  • G code programming editor
  • Advanced graphic simulation

Technology

  • Advanced Digital Control System
  • Regenerative drive technology (saves 40% electric)
  • Absolute encoders – no homing needed
  • High accuracy contouring and surfacing

Tool Management

The tool management page stores your tool information in a graphical format. In addition, tools can be given tool numbers or actual names like .500 drill or .375 CBD end mill. Each tool can be managed for wear and switched automatically when the tool run time is reached.

Probe Cycles

The standard part probe cycles use a simple GUI to make part set-up simple. The cycles include edge find, part skew, pocket, boss and many more. The cycles can also be used to measure the part and display dimensions on the screen, much like a CMM.

Machining Options

The High-Speed Machining option lets you select 3 settings for the velocity, accuracy or surface quality to produce the work-piece at extremely high speed. Includes 500 block look ahead and 1 millisecond block processing.

3D Graphic Simulation

After the part is programmed it can be simulated to show the operations and tool paths. Simulation will also work with programs brought in from a CAM system that were output in G code. Cycle time is displayed also.

  • Overview

The Fryer HR Series are high performance box way horizontal machining centers designed for your most demanding applications. The high-torque 40 HP spindle motor and 6,000 RPM 50 taper spindle provide rigidity and torque. Extra large castings, ballscrews and bearings provide accuracy and vibration dampening. The user friendly Fryer – Siemens CNC allows shop floor programming for single piece runs or G code programming for high production.

Features

  • 24, 40, or 60 tool arm-type ATC
  • 50 taper 6,000, 8,000 or 10,000 RPM spindle
  • High torque 40 HP spindle motor
  • Built-in contouring rotary table option
  • Semi or full guarding for easy loading
  • High pressure coolant thru spindle

Productivity

  • Built-in rotary table allows multi-side machining
  • Simple menu programming
  • Fast set-up keys and manual operation
  • Excellent for small lots
  • Easy access for large part loading
  • Available coolant thru spindle

  • Specifications

HR SERIES SPECIFICATIONS HR-40 HR-70 HR-120 HR-160
MACHINE CAPACITY X Travel 40″ 70″ 120″ 160″
Y Travel 29″ 55″ (72″) 55″ (72″) 55″ (72″)
Z Travel 25″ 36″ (46″) 50″ 50″
Table Load (Evenly Distributed) 6,000 lbs. 10,000 lbs. 10,000 lbs. 10,000 lbs.
Table Size 24″ x 51″ 36″ x 80″ 40″ x 126″ 40″ x 165″
T-Slots (No./Width) 5 / 0.709″ 5 / 0.866″ 7 / 0.709″ 7 / 0.709″
Table Top to Floor 35″ 40″ 38″ 38″
SPINDLE Motor HP (Peak) 40.0 HP (55 HP)
Spindle Speed (RPM) 60 – 6,000 RPM (8,000 and 10,000 RPM)
Spindle Torque 306 ft/lbs. @ 350 RPM (1,224 ft/lbs. with 2-speed gearbox)
Speed Ranges 1 range (2-speed ZF gearbox optional)
Tool Type / Taper CAT 50 or BT-50
Spindle Nose to Table Center 2″ to 27″ 7″ to 43″ 10″ to 60″ 10″ to 60″
Spindle Center to Table Top 7.5″ to 36.5″ 5″ to 60″ 10″ to 65″ 10″ to 65″
BUILT-IN ROTARY OPTION Platter Size 24″ 36″ 40″ 40″
Max. Rotation Speed 12 RPM
Max. Table Load 6,000 lbs. 10,000 lbs. 10,000 lbs. 10,000 lbs.
Positioning Accuracy 12 arc seconds
Positioning Repeatability 5 arc seconds
Spindle Center to Table Top 1″ to 30″ 0° to 53° 2° to 57″ 2° to 57″
ATC Tool Storage Capacity 24 Station Arm Type (30 – 40 – 60 tool)
Tool Change Time 4 Seconds
Max. Tool Diameter (full) 5.90″
Max. Tool Diameter (adjacent empty) 9.85″
Max. Tool Weight 33.0 lbs.
Max. Tool Length 16″
PERFORMANCE Positioning Accuracy +/- 0.0002″
Positioning Repeatability +/- 0.0001″
Ballscrew Diameter 1.57″ 2.18″ 3.14″ 3.14″
Rapid Traverse 1,000 IPM X, Y, Z 750 IPM X, Y, Z 600 IPM X, Y, Z 600 IPM X, Y, Z
Cutting Feed Rate 0.001 – 600 IPM
Servo Type AC Digital Brushless
Axis Thrust (Peak) 5,000 lbs. 7,500 lbs. 7,500 lbs. 7,500 lbs.
GENERAL INFO Air Pressure Requirements 90 PSI, 5 CFM
Coolant Capacity 100 Gallons
Coolant Flow 5 Gal/Min
Power Requirements 80 AMP 430-500 VAC (220 VAC optional)
Shipping Dimensions* (WxDxH) 73″ x 92″ x 92″ 120″ x 94″ x 96″ 140″ x 105″ x 105″ 180″ x 105″ x 105″
Operating Dimensions (WxDxH) 150″ x 100″ x 100″ 180″ x 150″ x 145″ 260″ x 150″ x 145″ 300″ x 150″ x 145″
Machine Weight 18,000 lbs. 36,000 lbs. 42,000 lbs. 46,000 lbs.

  • Automation

CNC Control

The Fryer – Siemens Touch 2200 CNC provides world class technology and ultra-advanced features in an intuitive user interface. This state of the art platform provides the ultimate for 5 axis, high speed machining, horizontal machine and turning applications alike. Fast set-up cycles, one button hot keys and built in probe cycles speed the set-up process. Shop floor programming, G code programming, large program storage and Ethernet connectivity speed the programming process. 3D solid model graphic verification, hand-wheel run and easy interrupt speed the first article process.

Features

  • One touch set-up cycles
  • Shop floor programming system
  • G code programming editor
  • Advanced graphic simulation

Technology

  • Advanced Digital Control System
  • Regenerative drive technology (saves 40% electric)
  • Absolute encoders – no homing needed
  • High accuracy contouring and surfacing

Tool Management

The tool management page stores your tool information in a graphical format. In addition, tools can be given tool numbers or actual names like .500 drill or .375 CBD end mill. Each tool can be managed for wear and switched automatically when the tool run time is reached.

Probe Cycles

The standard part probe cycles use a simple GUI to make part set-up simple. The cycles include edge find, part skew, pocket, boss and many more. The cycles can also be used to measure the part and display dimensions on the screen, much like a CMM.

Machining Options

The High-Speed Machining option lets you select 3 settings for the velocity, accuracy or surface quality to produce the work-piece at extremely high speed. Includes 500 block look ahead and 1 millisecond block processing.

3D Graphic Simulation

After the part is programmed it can be simulated to show the operations and tool paths. Simulation will also work with programs brought in from a CAM system that were output in G code. Cycle time is displayed also.

  • Applications

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